Technology and Manufacturing
一、空調(diào)機(jī)組出廠試驗(yàn)室方案 Delivery Laboratory of Air Conditioning Unit
1、空調(diào)機(jī)組總裝配生產(chǎn)線 Total assembly line of air conditioning unit
2、噴淋實(shí)驗(yàn)室 Spraying laboratory
- 噴淋試驗(yàn)室根據(jù)《 TB/T 1802-1996 》和《 TB2054-89 》中的相關(guān)技術(shù)要求和規(guī)定而設(shè)計(jì)制造。噴淋水壓可達(dá)0.3MPa。
The spraying laboratory is designed and manufactured according to relevant technical requirements and regulations in TB/T 1802-1996 and TB2054-89. Its spraying water pressure can reach 0.3MPa.
- 噴淋試驗(yàn)室用于大鐵路、城軌及動(dòng)車高鐵軌道車輛配套的空調(diào)機(jī)組的淋雨測(cè)試，以確保出廠空調(diào)機(jī)組在規(guī)定的試驗(yàn)工況下進(jìn)行測(cè)試。
In the spraying laboratory, water-spray test is made for air conditioning units matched with large railway, urban rail, bullet train and G-series high-speed train, so as to ensure that the delivery air conditioning units are tested under the specified test conditions.
3、出廠運(yùn)轉(zhuǎn)試驗(yàn)室 Delivery operation laboratory
-出廠運(yùn)轉(zhuǎn)試驗(yàn)室根據(jù)《TB T 1804-2009 鐵道客車空調(diào)機(jī)組》及國家其它相關(guān)法律法規(guī)中的相關(guān)技術(shù)要求和規(guī)定而設(shè)計(jì)制造。
The delivery operation laboratory is designed and manufactured according to relevant technical requirements and regulations in TB T 1804-2009 Air Conditioning Unit for Railway Passenger Car and other relevant national laws and regulations.
-出廠運(yùn)轉(zhuǎn)試驗(yàn)室用于大鐵路、城軌及動(dòng)車高鐵軌道車輛配套的空調(diào)機(jī)組出廠前在規(guī)定的試驗(yàn)工況下進(jìn)行常規(guī)運(yùn)轉(zhuǎn)測(cè)試。
The delivery operation laboratory is used for carrying out routine operation test for air conditioning units before delivery under the specified test conditions.
-測(cè)試過程數(shù)據(jù)可人工及全自動(dòng)采集，為空調(diào)的質(zhì)量控制、降低故障率、可靠性提供手段。可測(cè)試參數(shù)包括蒸發(fā)器進(jìn)出風(fēng)溫度、蒸發(fā)壓力、冷凝器進(jìn)出風(fēng)溫度、冷凝壓力、壓縮機(jī)和風(fēng)機(jī)電參數(shù)(電壓、電流、功率)等。
Test process data can be collected manually and automatically, providing means for controlling air conditioning quality, reducing its failure rate and increasing its reliability. Testable parameters include evaporator inlet and outlet air temperature, evaporation pressure, condenser inlet and outlet air temperature, condensing pressure, compressor and fan electrical parameters (such as voltage, current and power) and so on.
4、金相實(shí)驗(yàn) Metallographic test
-金相試驗(yàn)室根據(jù)《ISO17025測(cè)試和校準(zhǔn)實(shí)驗(yàn)室能力的一般要求》及國家其它相關(guān)法律法規(guī)中的相關(guān)技術(shù)要求和規(guī)定而建立。
The metallographic laboratory is established according to ISO17025 General Requirements for The Competence of Testing and Calibration Laboratories and relevant technical requirements and provisions in other relevant national laws and regulations.
-金相試驗(yàn)室有專業(yè)的宏觀金相放大鏡（放大倍數(shù)0.7倍至5倍），可觀察焊縫剖面質(zhì)量；微觀金相放大鏡（放大倍數(shù)50倍至400倍），可觀察焊縫微觀組織質(zhì)量；萬能試驗(yàn)機(jī)（最大拉力100000N），可進(jìn)行材料和焊縫的拉力和彎曲試驗(yàn)。
The professional macro metallurgical magnifiers (with magnification factors of 0.7~ 5) in the metallographic laboratory can be used to observe weld profile quality; the micro metallographic magnifiers (with magnification factors of 50~ 400) in the laboratory can be used to observe weld microstructure quality; the universal testing machine (with maximum tensile of 100,000N) in the laboratory can be used to carry out tensile and bending tests for materials and welds.
5、風(fēng)道模擬試驗(yàn) Air Duct Simulation Test
2014年9月建成，兼容地鐵A型車、B型車、大鐵路、高鐵/動(dòng)車等空調(diào)系統(tǒng)風(fēng)道試驗(yàn)。
It was completed in September 2014, and is compatible with tests for air conditioning ducts of A-type subway train, B-type subway train, large railway, etc.
風(fēng)道阻力測(cè)試 風(fēng)量測(cè)試 噪聲測(cè)試
Air duct resistance test Air flow test Noise test
6、性能試驗(yàn)室 Performance Laboratory
與中鐵檢驗(yàn)認(rèn)證（青島）車輛檢驗(yàn)站有限公司聯(lián)合設(shè)計(jì)及建成，2015年底動(dòng)工，2016年7月投入使用，包括單層空調(diào)性能試驗(yàn)室及雙層性能試驗(yàn)室，占地350㎡。為鐵路空調(diào)性能提供試驗(yàn)驗(yàn)證。
This laboratory is jointly designed and built with China Railway Test & Certification (Qingdao) Vehicle Inspection Station Co., Ltd.; its construction commenced by the end of 2015, and it was put into use in July 2016; it includes single-layer air-conditioning performance laboratory and double-layer air-conditioning performance laboratory, covering an area of 350㎡; it can provide test verification for performance of railway air conditioning.
7、高低溫?zé)釢窠蛔兪? High & low temperature alternating heat & humidity laboratory
與中鐵檢驗(yàn)認(rèn)證（青島）車輛檢驗(yàn)站有限公司聯(lián)合設(shè)計(jì)及建成，2015年底動(dòng)工，2016年7月驗(yàn)收，并投入使用，為空調(diào)機(jī)組及其配件在高溫高濕、低溫條件下運(yùn)行或存放，性能及可靠性的保障提供試驗(yàn)驗(yàn)證。試驗(yàn)箱尺寸：D6100×W6000×H3800mm (深×寬×高)
The test chamber is jointly designed and built with China Railway Test & Certification (Qingdao) Vehicle Inspection Station Co., Ltd.; its construction commenced by the end of 2015, and it was accepted and put into use in July 2016; it can provide test verification for performance and reliability assurance of air conditioning units and their accessories operating or stored in high temperature, high humidity and low temperature. Chamber size: D6100 × W6000 × H3800mm (depth × width × height)
Program-controlled cabinet Internal structure of test chamber
功能 Functions:
A、高溫---控制最高溫度：70℃
High temperature----Highest temperature : 70℃
B、低溫---控制最低溫度：-45℃
Low temperature----Lowest temperature : -45℃
C、除濕、加濕---濕度控制范圍：10-98% RH
Dehumidification and humidification----Humidity control range: 10-98% RH
D、程序控制---可通過設(shè)定定值運(yùn)行/可通過編輯程序，按設(shè)定的程序自動(dòng)運(yùn)行
Program control----Operate by setting fixed values. Operate automatically according to the set edited programs
8、壓力波性能試驗(yàn)臺(tái) Pressure Wave Performance Test Stand
于2012年，與青島理工大學(xué)聯(lián)合建立，為高鐵、動(dòng)車用壓力波保護(hù)裝置提供性能、可靠性驗(yàn)證的依據(jù)。
It was set up in 2012 jointly with Qingdao Polytechnic University, to provide verification basis for performance and reliability of pressure wave protective devices for G-series high-speed train and bullet train.
功能：壓力變化率檢測(cè)/壓力累積變化檢測(cè)/壓力變化率和壓力累積變化/保護(hù)閥密閉性檢測(cè)/保護(hù)閥保壓性檢測(cè)
Functions:Pressure change rate test/Cumulative pressure change test/Pressure change rate and cumulative pressure change/Protective valve sealing test/Pressure retaining performance test
二、鐵路電源自動(dòng)測(cè)試設(shè)備 Automatic Test Equipment for Railway Power Supply
東莞生產(chǎn)基地中配備公司自主研發(fā)設(shè)計(jì)的自動(dòng)測(cè)試設(shè)備和老化平臺(tái)，具備高精度、低誤差、高可靠性等特點(diǎn)，以保障經(jīng)過測(cè)試后的每臺(tái)產(chǎn)品的性能和質(zhì)量都滿足客戶需求。
Production base is equipped with automatic test equipment and aging platform independently developed and designed by the company, with high precision, low error, high reliability and other characteristics to ensure that the performance and quality of each product after testing meet customers' needs.
車載輔助DC600v電源綜合性能試驗(yàn)臺(tái) 鐵路地面電源自動(dòng)測(cè)試平臺(tái)
Comprehensive performance test bench of onboard Automatic test platform of
auxiliary DC600v power supply railway ground power supply
三、電纜生產(chǎn)實(shí)驗(yàn)平臺(tái) Cable Production Laboratory Platform
1、理化實(shí)驗(yàn)室 Physical & chemical laboratory
理化實(shí)驗(yàn)室根據(jù)《GB/T 17650-1998 》中的相關(guān)技術(shù)要求和規(guī)定而設(shè)計(jì)，對(duì)大鐵路、城軌及動(dòng)車高鐵軌道車輛配套的電纜所含HCl、HBr、PH值、電導(dǎo)率以及HF含量進(jìn)行檢測(cè)。
The physical & chemical laboratory is designed according to relevant technical requirements and regulations in GB/T 17650-1998; in this laboratory, detection is made for content of HCl, HBr and HF, PH value and conductivity of cables matched with large railway, urban rail, bullet train and G-series high-speed train.
2、電氣性能實(shí)驗(yàn)室 Electrical performance laboratory
- 電氣性能實(shí)驗(yàn)室根據(jù)《GB/T 3048-2007 》中的相關(guān)技術(shù)要求和規(guī)定而設(shè)計(jì)，對(duì)大鐵路、城軌及動(dòng)車高鐵軌道車輛配套的電纜絕緣電阻性能以及電纜耐壓試驗(yàn)檢測(cè)。
The electrical performance laboratory is designed according to relevant technical requirements and regulations in GB/T 3048-2007; in this laboratory, detection is made for the insulation resistance performance and voltage withstand performance of cables matched with large railway, urban rail, bullet train and G-series high-speed train.
- 直流電阻試驗(yàn)根據(jù)《GB/T 3956-2008 》與《GB/T 4910-2009》中的相關(guān)技術(shù)要求和規(guī)定而設(shè)計(jì)，對(duì)大鐵路、城軌及動(dòng)車高鐵軌道車輛配套的電纜導(dǎo)體以及導(dǎo)體中單絲進(jìn)行直流電阻檢測(cè)。
The DC resistance laboratory is designed according to relevant technical requirements and regulations in GB/T 3956-2008 and GB/T 4910-2009; in this laboratory, detection is made for DC resistance of cable conductors and single wires in conductors matched with large railway, urban rail, bullet train and G-series high-speed train.
-電氣性能實(shí)驗(yàn)室根據(jù)歐洲標(biāo)準(zhǔn)EN50305含有對(duì)電纜進(jìn)行直流穩(wěn)定性試驗(yàn)，在行業(yè)內(nèi)處于領(lǐng)先優(yōu)勢(shì)。
The electrical performance laboratory is designed according to EN50305; in this laboratory, DC stability test for cables is made, and it is in the leading position in this industry.
3、機(jī)械性能實(shí)驗(yàn)室 Mechanical property laboratory
-機(jī)械性能實(shí)驗(yàn)室根據(jù)《GB/T 2951-2008 》中的相關(guān)技術(shù)要求和規(guī)定而設(shè)計(jì)，對(duì)大鐵路、城軌及動(dòng)車高鐵軌道車輛配套的電纜耐磨性能、耐切通試驗(yàn)以及電纜護(hù)套與絕緣的強(qiáng)度與伸長率試驗(yàn)檢測(cè)。
The mechanical property laboratory is designed according to relevant technical requirements and regulations in GB/T 2951-2008; in this laboratory, detection is made for abrasion resistance and cut-through resistance of cables matched with large railway, urban rail, bullet train and G-series high-speed train; also the insulating strength and elongation for sheath of the above cables are detected.
4、高溫老化實(shí)驗(yàn)室 High temperature aging laboratory
- 高溫老化實(shí)驗(yàn)室根據(jù)《GB/T 2951-2008 》中的相關(guān)技術(shù)要求和規(guī)定而設(shè)計(jì)，對(duì)大鐵路、城軌及動(dòng)車高鐵軌道車輛配套的電纜根據(jù)不同的產(chǎn)品標(biāo)準(zhǔn)進(jìn)行不同溫度等級(jí)老化試驗(yàn)。
The high temperature aging laboratory is designed according to relevant technical requirements and regulations in GB/T 2951-2008; in this laboratory, aging tests at different temperature levels are made for cables matched with large railway, urban rail, bullet train and G-series high-speed train according to different product standards.
5、耐油實(shí)驗(yàn)室 Oil resistant laboratory
-耐油實(shí)驗(yàn)根據(jù)歐洲標(biāo)準(zhǔn)中的相關(guān)技術(shù)要求和規(guī)定而設(shè)計(jì)，對(duì)大鐵路、城軌及動(dòng)車高鐵軌道車輛配套的電纜耐IRM902油與IRM903油試驗(yàn)進(jìn)行檢測(cè)。
The oil resistant laboratory is designed according to relevant technical requirements and regulations in European standards; in this laboratory, detection is made for IRM902 oil and IRM903 oil resistance of cables matched with large railway, urban rail, bullet train and G-series high-speed train.
6、電子輻照加速器 Electron Irradiation Accelerator
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北京鼎漢技術(shù)集團(tuán)股份有限公司 | 京ICP備17047215號(hào)
北京鼎漢技術(shù)集團(tuán)股份有限公司 | 京ICP備17047215號(hào)
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